Full postoperative protocol

MACI - Multiple Tibiofemoral Lesions

Physical therapy protocol

  • Cartilage restoration
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Use the operative orders first.

This page is the full PB&J protocol. Patient-specific written restrictions override the default pathway below.

Selected by surgeon ____________________ PT start __________ Next review __________

Protection and early recovery

Use after implantation of multiple femoral-condyle cartilage grafts using matrix-induced autologous chondrocyte implantation (MACI). Time starts at implantation, not biopsy. Any patellofemoral graft requires the mixed-compartment sheet.

Document each graft location, size and containment, and the permitted loaded flexion arc. Greater total repair area, bone involvement, alignment correction or associated meniscal/ligament procedures may require a slower plan.

Loading and motion schedule

Table week 1 = days 0-6; week 2 = days 7-13. Other time intervals are elapsed time after surgery. Percentages are maximum fractions of body weight on the operated leg. Teach the load using a scale and two crutches. Published guidance uses the same early protected-loading range for single and multiple tibiofemoral grafts; the exact weekly percentages here are proposed clinic defaults.

Time after implantationMaximum load on operated legUnloaded motion and brace
Week 115% maximum0-45°; brace locked straight for gait
Week 230% maximum0-60°; retain two crutches
Week 345% maximum0-75°; keep brace locked straight for gait
Week 455% maximum0-90°; brace unlocking only after day 21 if cleared
Week 565% maximum0-105°; maintain prescribed gait arc
Week 675% maximum0-120°; maintain prescribed gait arc
Week 785% maximumToward 135° if comfortable; retain aids as needed
Weeks 8-9Full when clearedComfortable full motion; wean aids by criteria

Protect all repair sites

  • Use the brace locked straight for initial walking and transfers. After 3 completed weeks, unlock only within the surgeon-authorized gait arc, with reliable quadriceps control. Night use follows the discharge order.
  • Passive or assisted motion begins immediately; gentle active motion may also begin within the table limits. Do not add resisted knee extension during initial protection.
  • Select the safest loading arc for every graft. A range comfortable for one condyle may load another lesion; posterior condylar involvement needs protection from deeper loaded flexion.
  • Retain crutches until the allowed load and an even gait can both be maintained. Full loading is usually reached at 7-9 weeks after surgery, with slower progress if effusion recurs.
  • Avoid pivoting, impact, deep loaded squats and forceful kneeling. Follow any more restrictive osteotomy, root-repair or ligament-repair order.

The larger reconstruction often delays endurance, work and sport recovery even when early motion is similar to a single-graft case. Do not accelerate because daily walking feels comfortable. Apply the functional criteria before every major loading increase.

Therapy and home exercises

First 2 weeks after surgery

Start outpatient physical therapy during the first week. Initial visits teach safe transfers, crutch use, the permitted load and the brace setting. Suggested frequency is 1-2 visits weekly initially, adjusted to deficits and progress; complete the home program daily.

  • Perform ankle pumps regularly while awake. Practice gentle quadriceps and gluteal tightening, with 5-10 second holds for 10 repetitions, 3-5 times daily.
  • Use supported passive or assisted bending within the weekly ceiling. Support the heel and calf to regain extension; avoid forceful hyperextension or prolonged support directly behind the knee.
  • If continuous passive motion (CPM) is prescribed, start within 12-24 hours at 0-45°. A proposed initial dose is 60 minutes daily in tolerable sessions for 3 weeks, then reassess. Follow the same weekly flexion ceiling.

2 to 6 weeks after surgery

Continue gentle active knee motion begun in the first week, within the permitted range. Straight-leg raises keep the knee straight; use the locked brace if needed to prevent lag. Add hip and trunk work without twisting or loading the operated knee. Therapist-directed neuromuscular electrical stimulation may help quadriceps recruitment.

A stationary cycle may start at 5-6 weeks after surgery for gentle motion only. Use partial revolutions if needed; never force the knee past its flexion limit. Delay resistance until approved. Avoid resisted knee-extension machines during this protection phase.

6 to 12 weeks after surgery

After full loading is authorized, restore an even gait and progress balance. Introduce low-load mini-squats and leg press in the documented graft-safe arc, initially shallow. Add controlled calf and hip strengthening. Begin resisted knee-extension work only after the surgeon specifies its safe arc and timing.

3 to 6 months after surgery

Progress strength, step control and low-impact conditioning. Increase resistance gradually; movement quality and the next-day knee response guide dosing. Deep loaded flexion and terminal extension loading require lesion-specific clearance.

  • Keep exercise discomfort mild and stop for sharp joint pain, catching or new swelling. Do not stretch through a mechanical block.
  • No running, jumping, twisting, loaded deep squats or forceful kneeling during early rehabilitation. Permission for passive knee bending does not authorize bending under body weight.
  • Pool exercise starts only after wounds are fully closed, dry and cleared. Follow the separate surgical instructions for dressings, medicines and blood-clot prevention.

Progression and return to activity

Progress by healing time and measured function

  • Advance loading only when the current level causes no increase in pain, knee fluid or limp through the following morning. If symptoms increase, return to the last comfortable level and contact the therapist.
  • Wean crutches or brace only after the surgeon allows the load, full active extension is present, 20 straight-leg raises show no lag, and walking is smooth without buckling. Do not remove aids needed to maintain a loading limit.
  • Before running: painless full motion, stable gait, no reactive swelling, and measured quadriceps and hamstring strength at least 80% of the opposite limb. Perform landing or hopping assessment only after impact testing is cleared.

Running and sport

Assess running readiness around 8 months. If the grafts, examination and functional tests support progression, the usual running window is 10-12 months. Extensive or bipolar disease may favor long-term low-impact exercise. Begin level walk-jog intervals only after clearance.

For unrestricted sport, require surgeon clearance, at least 90% quadriceps and hamstring strength symmetry, at least 90% symmetry on the approved hop battery, controlled sport-specific movement, and no pain or swelling after progressive practice. Compare absolute strength and endurance as well as limb symmetry; both legs may be weak.

This clinic schedule reserves pivoting, cutting and contact sport until at least 12 months; complex repairs may need 12-18 months. These are review windows, not automatic clearance. Return to physical work also requires the lifting, kneeling and climbing demands to be demonstrated safely.

When to contact the office

  • Request prompt review for new locking, loss of extension, a painful pop with swelling, instability, wound drainage, spreading redness or fever.
  • Seek urgent assessment for new calf pain or swelling. Call 911 for chest pain, shortness of breath or fainting.

Schedule note: exact weekly loading percentages, brace steps and the 12 month contact-sport floor are proposed clinic defaults within published guidance; surgeon orders may modify them.

Sources: Vericel. MACI Rehabilitation Manual, PP.US.MAC.1310 v5.0 (2024), https://www.maci.com/pdf/MACI-Rehabilitation-Manual.pdf. Flanigan DC et al. Cartilage 2021; doi:10.1177/1947603520968876. Ohio State University. Autologous Chondrocyte Implantation Clinical Practice Guideline, April 2023. Review date October 23, 2026.

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Medically reviewed by Paul N. Morton, MD, FAAOS, FAAHKS. Last reviewed October 2026. For questions about an operative restriction, call (808) 439-6201.

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